HOME CONCEPT PRODUCT CERTIFICATIONS CONTACT
THE CONCEPT OF AUTO DIPPING.

In an automobile headlight, a 'meeting' beam (dip beam) is provided in addition to the driving beam (high beam) so as to reduce the dazzle for those approaching head-on to the vehicle.

The Auto Dipping Device for a head light is intended to automatically change the Headlight Circuit to either driving beam or dip beam given a particular set of road conditions, without the intervention of the driver. The present practice is to operate the dip switch manually.

The function of the headlight is to illuminate the road ahead of the automobile so as to reveal objects ahead from a safe distance; at the same time it should cause minimum discomfort and glare for drivers coming from the opposite side.

The most extensively used and universally accepted anti-dazzle arrangement is the bifocal or double filament bulb. These bulbs have two filaments in which one filament is positioned in relation to the reflector to give the main forward beam, while the other filament gives the dipped beam. The driver controls this system; either by a foot operated switch or by a switch mounted on the steering column.

Problems associated with manual dipping:

Manual dipping is not being done satisfactorily in India due to a variety of reasons, which includes sheer physical strain involved in operation of the dipper switch hundreds of times every night. (The total for a single night will be 1000 if we consider 8 hours of traveling and one encounter every one-minute and could exceed this number if one travels on roads with dense traffic). The other reason includes a general tendency of paying more attention to steering control at the cost of dipping during a critical vehicle meeting situation especially in the case of heavy loaded vehicles. More reasons are the physiological and psychological state of a driver, which is influenced by a variety of factors like working hours, economic issues and social factors etc. Another major cause is 'ego problem', which makes each one wait till the other person initiates dipping, which may not happen.

Studies on dipping practices on Indian Roads:

A study carried out by Central Road Research Institute, New Delhi, (Road Research Paper No.216), reveals the poor state of affairs on the Indian roads, regarding dipping.

The observations and recommendations of the study group on road safety constituted by the Government of India vide Resolution No.19T (14) 68, dated June 3, 1969, is as follows:

6.1.6 Night Driving

"A frequent cause of accidents at nights is the glare caused by oncoming vehicles which momentarily blinds the driver's vision. It takes three to eight seconds for a person with good eyesight to recover from the glare and during this time the vehicle will have covered a long distance in utter darkness and it will be sheer luck if it escapes an accident. A glare recovery test should be carried out to gauge the applicant's ability in this direction, followed by tests pertaining t color and night blindness."

3.1.1.4 Driving at Night with Main Beam of Headlights ON

"This is one of the common failings of our drivers in night driving, specially on dark or badly lit roads that we generally have in rural areas and also along many of the roads in our cities and towns. Driving courtesy imposes a special responsibility on the driver, that the oncoming driver is not handicapped by the dazzle of headlights. To avoid this, it is imperative that as the vehicles approach from opposite directions, the main beams should be switched OFF and the dipped beams used instead, so that the two vehicles can pass each other safely. Country to the above requirement, many of our heavy vehicle drivers are given to the practice of blinding oncoming vehicles drivers by using both the main and dipped beams of their headlights simultaneously, to gain on advantage over the oncoming driver."

While the above refers to the culture of road users, the road situation itself is disheartening in our country. The highways in developed countries are mostly of 6 lanes divided type, meeting very good geometrical requirements so as to minimize glare whereas in India only 1.48% of the total length of National Highway is of the standard multi-lane type (Source: Basic Road Statistics of India, Ministry of Surface Transport Government of India).

The observations of the study group on road safety (Constituted by Government of India vide Resolution No.19 (14) 68, June 3, 1969) regarding the conditions of our national highways are:

"The Indian roads are all essentially very narrow, tortuous in their alignment and suffer from many inadequacies, vis-à-vis the present day motor traffic which has registered a phenomenal increase during the post-Independence period. The other conditions of the roads like poor shoulders, narrow culverts and bridges, sharp and numerous curves and steep gradients which limit the sight distance, numerous low level causeways and submersible bridges are perennial hazards. All the above tell on the nerves of the driver, causing fatigue and leading to errors and misjudgment while driving.

All the above indicate the importance of dipping of headlights in a country like India, so as to avoid the problem of glare which impairs the visibility which is vital for safe driving in a meeting situation during the night. This leads to the conclusion that an Auto Dipping Device can go a long way towards safety enhancement.

Driver Vision and Glare

The human eye, one of the most complex organs and the greatest gift of nature, is equipped with a variety of adaptation abilities. However, it is incapacitated by glare.

The human eye's inability to refuse glare sources in the normal visual field (the sun does not fall in the normal visual field) during the long evolution process might be because nature was unaware of man's potential to create disabling sources-the most serious of which is vehicle headlight glare. The visibility of an object is determined by many factors apart from background luminance. Mere reduction of background luminance by an auto dipper in a particular situation need not necessarily result in clear perception of the objects on the road through visual information. The physical dimensions of the object, the luminance reaching the object, it's reflectance factor, its colour contrast, its time constancy, its movement in space, etc. determine the nature and quantum of visual information available. The actual perception is dependent on the physical condition and the perception method of the viewer. The headlight systems of the vehicle, including the number and type of lamps, their alignment and their efficiency, all play a vital role in influencing the visibility of objects on the road.

An auto dipper could play a crucial role in shifting the headlights from driving beam to meeting beam and vice versa. This will improve visibility by minimizing glare, a major cause of momentary loss of vision. The realization of the ultimate goal of total road safety through creating ideal visibility conditions is dependent on efforts in all other related areas mentioned above.

WHAT IS THE AMERICAN EXPERIENCE AS STATED BY NHTSA

Extracts from the reports:

DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety Administration

49 CFR Part 571

[Docket No. 01-8885; Notice 01]
RIN 2127-AH81
Glare from Headlamps and other Front Mounted Lamps
Federal Motor Vehicle Safety Standard No. 108;
Lamps, Reflective Devices, and Associated Equipment

1.   Background

At the turn of the Twentieth century, with the automobile industry still in its infancy, some vehicles began to be equipped with kerosene lamps for use as night time road illumination. Within ten years, vehicle manufacturers began to use electric headlamps on vehicles. In 1914, members of the Society of Automotive Engineers (SAE) who were involved in the design and specification of motor vehicle lighting began to express their first concerns about the glare produced by these headlamps. Since that time, SAE members, who were primarily lighting and optical engineers, and human factors scientists have sought various ways to reduce glare for other drivers and, at the same time, improve the roadway illumination for drivers. Over the years, hundreds of variations of headlamps and unique technologies have been implemented on motor vehicles. For example, there were many variants of glare reducing devices, before lower and upper beams became the norm, that were achieved by a mechanical metal shield that was rotated into place in front of the bulb within the headlamp, typically by using a driver actuated cable. The effect was to reduce the emitted light, either direct or reflected, leaving only light directed away from oncoming drivers. Another example from about 1929, was General Electric's Tung-Sol Blue-Wite TM headlamp bulb. It was advertised as providing whiter light for safer road illumination and added comfort, with courtesy extended to others. The pale blue color of the glass, reduced the red content of the light emitted. It was claimed to be the latest development at the time.

Many reams of paper in the form of formal research reports, technical papers and meeting minutes of the World's motor vehicle lighting experts have been generated over the last nine decades to discuss and tune the delicate balance between glare and vision at night from motor vehicle headlamps. These resulted in fairly consistent decisions among the headlamp researchers and designers around the world. The resultant beam pattern specifications, with some subtle variations to accommodate specific roadway and driving conditions in different countries, have been incorporated in the lighting regulations of many countries for many decades.

The balance the agency has maintained between visibility for the vehicle operator while minimizing glare for other operators has changed very little since its federal codification. In 1968, however, light trucks represented only 10 percent of light vehicle sales and the most advanced technology used then for lighting was incandescent filament type sealed beam lamps.

The allowable range of total illumination performance is fairly wide. There are points in the beam that require minimum levels of intensity, maximum levels and some that have both minimums and maximums. Between those points, there are no requirements. The NHTSA assumption has been that the nature of headlamp optics tend to make additional test points not necessary.

The nature and response to glare is interesting. Whether from headlamps or lamps in your home, there is a distinction between glare that is disturbing and glare which is disabling. Essentially, as the intensity of a light source increases, the impression of the light seen by observers can range from barely noticeable to disturbing, and eventually disabling. The particular response of an individual to any glare source varies based on its luminance, the intensity of ambient lighting, the distance and angle between the light source and the observer, the duration of observation, the age of the observer, and many other factors. Controlling the intensity of the light source is one variable among many dozens that affect the glare for drivers. Controlling the location of the light source, relative to the observer's line of sight, whether direct view or indirect view (e.g. from mirrors) is another way.

Quote from the same report:

QUOTE

Some lighting researchers have suggested that net visibility would be maximized if all drivers would use only upper beams. While this may sound incredible, it is based on findings that the increase in roadway illumination would provide greater benefit than the high glare from upper beams would take away. While this is an interesting observation, the driving experience at night would not be optimized, based on the volume of complaints of glare with current headlamps. This raises the issue of whether NHTSA's balance between glare and roadway illumination should move toward less glare even if that means less visibility of the roadway environment.

UNQUOTE

All the above point to the fact that dipping is a solution and if manual dipping is not dependable then auto dipping is the best solution.

What is an Auto Dipper?

An Auto Dipper is a device capable of changing over the circuit of head light without the intervention of the driver given a particular set of objective road conditions. Its primary aim is to reduce the dazzle for the observer approaching ahead of the vehicle while ensuring that the user will not be put to inconvenience.

THE FUNCTIONAL REQUIREMENTS  ON A DARK ROAD

The basic function of an auto dipper is to maintain the head lamps in either driving beam or meeting beam automatically depending on the opposing traffic.

AUTOMATIC DRIVING BEAM

It has to bring into operation the driving beam if there is no oncoming vehicle. Necessarily this means the auto dipper must be immune to the signals from; street lamps, moonlight, road reflectance, solar radiation during the late dusk and early dawn.

AUTOMATIC DIP BEAM

It has to bring into operation the meeting beam from both headlights whenever an oncoming vehicle approaches to within about say 250 meters with its headlights in driving beam until the vehicle is about to pass. The auto dipper, after bringing into operation the dip beam, should logically be capable of continuing the operation of the headlights in dip beam, if the headlights of the oncoming vehicle were also shifted to the dip beam.

THE  ABILITY OF RESTORING MAIN BEAM IN THE EVENT OF GLARE

The ability is to restore the driving beam, when the oncoming vehicle approaches with its head lights in driving beam position during the safe stopping sight distance. This ability will result in increasing the luminance towards the objects in the visual field and will result in an improved visibility against a high background luminance. The above said ability will have its relevance and utility (even if one assumes that all the vehicles are equipped with an auto dipper) due to the following reasons:

  1. A wrongly aligned meeting beam can sometimes cause as much dazzle as is caused by a driving beam.
  2. The road geometry in a particular situation can be such that even a properly aligned meeting beam can cause disability glare.
  3. The meeting beam's light distribution pattern can get totally disturbed if proper bulbs are not used.
  4. The most important factor is that this ability will bring into operation an auto dipper fitted to an opposing vehicle at a longitudinal distance which is higher than the safe stopping sight distance, which ensures that both vehicles will pass in meeting beam during the safe stopping sight distance.

THE FUNCTIONAL REQUIREMENTS  ON A LIT  ROAD

If the road is lit the visibility of the user will be aided by the road lighting and his dependence on the vehicle lighting system will be drastically reduced. Consequently when the automobile is traveling on a lit road the auto dipper can maintain the head lamps in dip beam. This functional behavior will also help the other road users like cyclists, rickshaws  and other non motorized traffic. In order to ensure the above the auto dipper should be provided with the capability to assess the road lighting status. The above ability of assessing the road lighting status will enable the auto dipper to change it's operational behavior automatically in accordance with the road lighting status.

AUTO DIPPER AND RELATED AREAS

In fact there is an inseparable inter-relationship between efforts in areas like uniform head light systems, restrictions on use of non-standardized headlight, alignment practices a properly designed dip beam etc to derive full advantage of auto dipping.

Raksha is designed based on the above conceptual framework and is believed to cater to the actual road conditions in a way convenient to the user and is expected to relieve him from the repetitive task of operating the dipper switch. The auto dipper is not to replace the human judgment but only to assist the user and the ultimate control is left with the user.

AUTO DIPPER AND RELATED AREAS

Head lamps: Automobile head lamps are fitted with Low level DC bulbs of reasonably high wattages of say 60 W to 100 W on either side. Consequently the DC current needed to maintain the lamp output runs into 15 to 25 Ampers depending on the voltage system. For example if a car is fitted with 120/100 W bulbs on either side of the head lamps then the total wattage of Main beams runs into 240W and the total wattage of the DIP beams runs into 200 W and if the voltage system of the car is 12Volts DC then the current runs into 20 Amps plus and if the actual voltage level is high of say 14 volts the current level will go up still further.

The normal head lamp switch provided in the automobile will have the capability to switch this head lamp load but the life of this switch will be limited to about 100 thousand operations since the switch is mechanical and is prone to arching at the time of breaking the contact and is prone to contact welding at the time of making of the contact. Any failure of this part of the switch will call for replacement of the entire combination switch which many users would prefer to avoid for various reasons.

Electromechanical relays have come into the market to offer a solution of enhancing the life of the combination switch and also to reduce the voltage drop in the cable carrying the high DC lamp load . Many models of relays available in the market and a few are shown below.

 


 

The above relays are manufactured using a moving contact which will naturally have a finite life as explained above. Consequently the relay needs to be replaced at the end of it's life or upon failure. This failure can not be predicted with accuracy since there could be a failure of the coil or contact. The cause of failure could be exogenous or endogenous.

The main exogenous cause is the overload caused due to short circuits etc. and for this purpose these relays contain a series fuse. How ever replacing the fuse in the field offers a genuine difficulty to the user and most of the users may not be even aware of the method of fuse replacement. The major difficulty arises due to the need to replace the relay at the end of it's working life which may be as small as 4 months depending on the night travel of the user.

Another major problem with the electromechanical relays is that the switching transitions leading to switching noise will lead to early failure of the lamp filament and so the life of the lamp will get adversely affected with frequent switching of the lamp using an electromechanical relay.

RAKSHA HEAD LAMP RELAY BASED ON A NEW SOLID STATE TECHNOLOGY OFFERING A HOST OF PROTECTIVE FEATURES.

Raksha Head Lamp Relay comes with a special sold state switching mechanism to offer easy method of installation in any four wheeler. It also offers the following additional protective features which are unique.

1. AUTOMATIC TRIP AND AUTOMATIC RESET FOR SHORT CIRCUITS IN THE LOAD ROUTE.

2. AUTOMATIC TRIP AND AUTOMATIC RESET FOR OVER LOAD

3. AUTOMATIC TRIP AND AUTOMATIC RESET FOR OVER TEMPERATURE.

4. AUTOMATIC TRIP AND AUTOMATIC RESET FOR OVER VOLTAGE.

5. FUSE FREE PROTECTION.

6. AUTOMATIC BEAM FAILURE DETECTION AND AUTOMATIC SWITCHING TO THE ALTERNATIVE BEAM.

7. UNIVERSAL MODEL SUITABLE FOR 12 Volts and 24 Volts systems.

8. Universal model suitable to LOW SIDE and HIGH SIDE switching systems.

.9. UNIVERSAL MODEL WITH OR WITH OUT RAKSHA AUTO DIPPER.

The RAKSHA SOLID STATE RELAY is shown here





RAKSHA SOLID STATE RELAY WILL GET LINKED TO THE RAKSHA AUTO DIPPER AS SHOWN IN THE FOLLOWING PHOTOGRAPH.







RAKSHA SOLID STATE RELAY IS DESIGNED TO BE A UNIVERSAL MODEL MEANT FOR ALL FOUR WHEELERS FOR CONTROL OF HEAD LAMP BEAMS WITH ALL THE NEEDED PROTECTIONS AND IS EXPECTED TO PROVIDE AN ATTENTION FREE SERVICE FOR YEARS TOGETHER.



KAKATIYA ENERGY SYSTEMS PRIVATE LIMITED
3-6-272, 3RD Floor, NVK Towers, Himayathnagar, HYDERABAD - 500 029. ANDHRA PRADESH, INDIA.
Copyright © 2004 Kakatiya Energy Systems Private Limited. All rights reserved.